Tag Archives: double compressor

China Standard Single Phase Double Stage High Quality Electric Air Compressor with Great quality

Product Description

Single Phase Double Stage High Quality Electric Air Compressor
 

Model Weight Frequency Voltage Current Rated Output Noise Max Airflow
  KG Hz V A KW DB(A) m³/h
2LG 720-7HH16 42 50 345-415
△/600-690Y
9.7 △/5.6Y 2.2 73 320
60 380-480
△/660-720Y
10△/5.8Y 2.55 76 385

Applications :
1. CHINAMFG (fish and prawn pond aeration)
2. Waste water treatment, sewage treatment system.
3. Pneumatic conveying systems.
4. Lifting and holding of parts by vacuum.
5. Packing machines.
6. Filling of bags/bottles/hoppers.
7. Soil remediation
8. Food processing.
9. Laser printers
10. Dental suction equipment.
11. Paper processing.
12. Gas analysis.
 
Product Features:
1. Light weight high pressure big volume low noise.
2. Aluminum alloy material, greatly reduce weight, achieve the goal of lightweight.
3. high pressure, big air volume, low noise, long service life.

Our service:
 Marketing Service
100% tested CE certified blowers.Special customized blowers(ATEX blower,belt-driven blower) for special industry.Like gas transportation,Medical industry…Professional advice for model selection and further market development.
After-sale Service
Experienced suggestion for blower installation and use.12 months warranty.Long-term technical support.

FAQ:
Q: Are you manufacturer?
A: Yes, we are manufacture.
 
Q: Do I get guarantee of products?
A: Yes, every product is 1 year quality warranty under customer correct using the products.
 
Q: How to buy 1 pcs to test quality?
A: Please contact us, we have our express agent can choosing the cheapest and fastest way to delivery.
 
Q: I only want to buy 10pcs, but express is too high cost, what can I do?
A: Please contact us and provide destination port details. We have own forwarder. Working term is very fexible in our company, FOB or C&F are no problem for us
 
Q: How can I pay to you?
A: We accept , T/T,L/C or you any other payment terms for your convenience.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Oil or Not: Oil Free
Structure: Reciprocating Vacuum Pump
Exhauster Method: Vacuum
Vacuum Degree: High Vacuum
Work Function: Maintain the Pump
Working Conditions: Dry
Customization:
Available

|

air compressor

How does variable speed drive technology improve air compressor efficiency?

Variable Speed Drive (VSD) technology improves air compressor efficiency by allowing the compressor to adjust its motor speed to match the compressed air demand. This technology offers several benefits that contribute to energy savings and enhanced overall system efficiency. Here’s how VSD technology improves air compressor efficiency:

1. Matching Air Demand:

Air compressors equipped with VSD technology can vary the motor speed to precisely match the required compressed air output. Traditional fixed-speed compressors operate at a constant speed regardless of the actual demand, leading to energy wastage during periods of lower air demand. VSD compressors, on the other hand, ramp up or down the motor speed to deliver the necessary amount of compressed air, ensuring optimal energy utilization.

2. Reduced Unloaded Running Time:

Fixed-speed compressors often run unloaded during periods of low demand, where they continue to consume energy without producing compressed air. VSD technology eliminates or significantly reduces this unloaded running time by adjusting the motor speed to closely follow the air demand. As a result, VSD compressors minimize energy wastage during idle periods, leading to improved efficiency.

3. Soft Starting:

Traditional fixed-speed compressors experience high inrush currents during startup, which can strain the electrical system and cause voltage dips. VSD compressors utilize soft starting capabilities, gradually ramping up the motor speed instead of instantly reaching full speed. This soft starting feature reduces mechanical and electrical stress, ensuring a smooth and controlled startup, and minimizing energy spikes.

4. Energy Savings at Partial Load:

In many applications, compressed air demand varies throughout the day or during different production cycles. VSD compressors excel in such scenarios by operating at lower speeds during periods of lower demand. Since power consumption is proportional to motor speed, running the compressor at reduced speeds significantly reduces energy consumption compared to fixed-speed compressors that operate at a constant speed regardless of the demand.

5. Elimination of On/Off Cycling:

Fixed-speed compressors often use on/off cycling to adjust the compressed air output. This cycling can result in frequent starts and stops, which consume more energy and cause mechanical wear. VSD compressors eliminate the need for on/off cycling by continuously adjusting the motor speed to meet the demand. By operating at a consistent speed within the required range, VSD compressors minimize energy losses associated with frequent cycling.

6. Enhanced System Control:

VSD compressors offer advanced control capabilities, allowing for precise monitoring and adjustment of the compressed air system. These systems can integrate with sensors and control algorithms to maintain optimal system pressure, minimize pressure fluctuations, and prevent excessive energy consumption. The ability to fine-tune the compressor’s output based on real-time demand contributes to improved overall system efficiency.

By utilizing variable speed drive technology, air compressors can achieve significant energy savings, reduce operational costs, and enhance their environmental sustainability by minimizing energy wastage and optimizing efficiency.

air compressor

How do you troubleshoot common air compressor problems?

Troubleshooting common air compressor problems can help identify and resolve issues that may affect the performance and functionality of the compressor. Here are some steps to troubleshoot common air compressor problems:

1. No Power:

  • Check the power source and ensure the compressor is properly plugged in.
  • Inspect the circuit breaker or fuse box to ensure it hasn’t tripped or blown.
  • Verify that the compressor’s power switch or control panel is turned on.

2. Low Air Pressure:

  • Check the air pressure gauge on the compressor. If the pressure is below the desired level, the compressor might not be building up enough pressure.
  • Inspect for air leaks in the system. Leaks can cause a drop in pressure. Listen for hissing sounds or use a soapy water solution to identify the location of leaks.
  • Ensure the compressor’s intake filter is clean and not clogged, as this can restrict airflow and reduce pressure.

3. Excessive Noise or Vibration:

  • Inspect the compressor’s mounting and foundation to ensure it is secure and stable. Loose mounts can cause excessive noise and vibration.
  • Check for loose or damaged components, such as belts, pulleys, or motor mounts. Tighten or replace as necessary.
  • Verify that the compressor’s cooling system, such as the fan or fins, is clean and free from obstructions. Overheating can lead to increased noise and vibration.

4. Air Leaks:

  • Inspect all connections, valves, fittings, and hoses for leaks. Tighten or replace any loose or damaged components.
  • Apply a soapy water solution to suspected areas and look for bubbles. Bubbles indicate air leaks.
  • Consider using thread sealant or Teflon tape on threaded connections to ensure a proper seal.

5. Excessive Moisture in Compressed Air:

  • Check the compressor’s drain valve and ensure it is functioning properly. Open the valve to release any accumulated moisture.
  • Inspect and clean the compressor’s moisture separator or air dryer, if equipped.
  • Consider installing additional filtration or drying equipment to remove moisture from the compressed air system.

6. Motor Overheating:

  • Ensure the compressor’s cooling system is clean and unobstructed.
  • Check the motor’s air intake vents and clean any dust or debris that may be blocking airflow.
  • Verify that the compressor is not being operated in an excessively hot environment.
  • Check the motor’s lubrication levels and ensure they are within the manufacturer’s recommended range.
  • Consider using a thermal overload protector to prevent the motor from overheating.

If troubleshooting these common problems does not resolve the issue, it may be necessary to consult the manufacturer’s manual or seek assistance from a qualified technician. Regular maintenance, such as cleaning, lubrication, and inspection, can also help prevent common problems and ensure the optimal performance of the air compressor.

air compressor

What are the safety considerations when operating an air compressor?

Operating an air compressor requires careful attention to safety to prevent accidents, injuries, and equipment damage. Here are some important safety considerations to keep in mind:

1. Read the Manual: Before operating an air compressor, thoroughly read and understand the manufacturer’s instruction manual. Familiarize yourself with the specific safety guidelines, recommended operating procedures, and any specific precautions or warnings provided by the manufacturer.

2. Proper Ventilation: Ensure that the area where the air compressor is operated has adequate ventilation. Compressed air can produce high levels of heat and exhaust gases. Good ventilation helps dissipate heat, prevent the buildup of fumes, and maintain a safe working environment.

3. Personal Protective Equipment (PPE): Always wear appropriate personal protective equipment, including safety glasses or goggles, hearing protection, and non-slip footwear. Depending on the task, additional PPE such as gloves, a dust mask, or a face shield may be necessary to protect against specific hazards.

4. Pressure Relief: Air compressors should be equipped with pressure relief valves or devices to prevent overpressurization. Ensure that these safety features are in place and functioning correctly. Regularly inspect and test the pressure relief mechanism to ensure its effectiveness.

5. Secure Connections: Use proper fittings, hoses, and couplings to ensure secure connections between the air compressor, air tools, and accessories. Inspect all connections before operation to avoid leaks or sudden hose disconnections, which can cause injuries or damage.

6. Inspect and Maintain: Regularly inspect the air compressor for any signs of damage, wear, or leaks. Ensure that all components, including hoses, fittings, and safety devices, are in good working condition. Follow the manufacturer’s recommended maintenance schedule to keep the compressor in optimal shape.

7. Electrical Safety: If the air compressor is electric-powered, take appropriate electrical safety precautions. Use grounded outlets and avoid using extension cords unless approved for the compressor’s power requirements. Protect electrical connections from moisture and avoid operating the compressor in wet or damp environments.

8. Safe Start-Up and Shut-Down: Properly start and shut down the air compressor following the manufacturer’s instructions. Ensure that all air valves are closed before starting the compressor and release all pressure before performing maintenance or repairs.

9. Training and Competence: Ensure that operators are adequately trained and competent in using the air compressor and associated tools. Provide training on safe operating procedures, hazard identification, and emergency response protocols.

10. Emergency Preparedness: Have a clear understanding of emergency procedures and how to respond to potential accidents or malfunctions. Know the location of emergency shut-off valves, fire extinguishers, and first aid kits.

By adhering to these safety considerations and implementing proper safety practices, the risk of accidents and injuries associated with operating an air compressor can be significantly reduced. Prioritizing safety promotes a secure and productive working environment.

China Standard Single Phase Double Stage High Quality Electric Air Compressor   with Great qualityChina Standard Single Phase Double Stage High Quality Electric Air Compressor   with Great quality
editor by CX 2023-12-29

China manufacturer Double Stage Industrial Electric Screw Air Compressor mini air compressor

Product Description

Product Description

Double Stage Industrial Electric Screw Air Compressor

PM Variable Speed Two Stage Screw Air Compressor Producr features

1. Getting more compressed air at the same power consumption.

2. Two-stage compression air end, increase the efficiency 8% on average.

3. Super IE4 class, SF1.2-1.35 service factor, 97% high-efficiency energy-saving PM motor, ensure trouble-free in all weather conditions.

4.Excellent oil air separation performance, outlet oil content is less than 2 ppm.

5. Silent centrifugal fan, stronger wind pressure reduce the probability of heat exchanger failure.

Two stage air end
Feature:Two-stage compressor air-end
Advantage:Low compression ratio, Low temperature rising, Low air leakage
Benefit:15% energy-saving

High-efficiency Motor
Feature:IE4 permanent magnet motor/IE4 High-efficiency motor
Advantage:Motor efficiency 97%
Benefit:5% energy-saving

Intelligent control
Feature:VFD system
Advantage:Constant pressure output to remove pressure fluctuation and off-load, Constant temperature output at 9-~85°C, Low starting current to protect components
Benefit:15% energy-saving

Smart display screen
Feature:Intelligent control system
Advantage:10 inch monitor to show all the date
Benefit:Simple operation and touble free

Cooling fan
Feature:Large cooler system
Advantage:Axial flow Fan used for good cooling effect
Benefit:Allow ambient temperature at 52°C

Systematic Design of Oil separator
Feature:Large oil system
Advantage:Reduce internal pressure loss avoid oil, Leakage for safety
Benefit:3% energy-saving

Filter
Feature:Double filtering system
Advantage:Remove impurity from air and cleanness
Benefit:Longer life air -end and lubrication oil

Air inlet valve
Feature:High vacuum degree:700mmHg
Advantage:Large suction area, Low load energy consumption in unloaded operation, 
Fast check: prevent unloading and shutdown oil injection
Benefit:Cast aluminum to avoid rust and temperature change

Technical Parameters

Two-stage PM VSD Screw Air Compressor
Model Air Delivery (m3/min) Power
     (kW)
Noise
(Db)
Outlet
diameter
Dimension (mm)   Weight
    (Kg)
7bar 8bar 10bar 13 bar L * W * H
RK30APMII 1.4-4.5 1.3-4.2 1.1-3.5 0.8-2.7 22 68 G11/2 1350x850x1110 600
RK40APMII 1.8-6.0 1.7-5.9 1.4-4.7 1.2-4.0 30 68 G11/2 1200x1000x1350 700
RK50APMII 2.3-7.5 2.1-6.9 1.8-6.0 1.6-5.4 37 68 G11/2 1500x1000x1350 750
RK60APMII 3.2-10.5 3.0-9.9 2.3-7.8 2.0-6.8 45 72 G2 2100x1300x1650 1250
RK75APMII 4.1-13.6 3.8-12.5 3.0-10.1 2.3-7.5 55 76 G2 2100x1300x1650 1300
RK100APMII 4.8-16.0 4.7-15.5 3.8-12.8 3.1-10.2 75 76 G2 2100x1300x1650 1350
RK125APMII 6.2-20.7 5.9-19.5 4.8-16.2 4.2-14.0 90 76 DN80 2500x1650x1900 2700
RK150APMII 7.4-24.8 7.2-24.0 6.1-20.2 4.8-16.0 110 76 DN80 2500x1650x1900 2800
RK180APMII 8.7-29.0 8.4-28.0 7.1-23.7 5.7-19.0 132 78 DN80 2500x1650x1900 3000
RK220APMII 10.2-34.0 9.8-32.5 8.4-28.0 6.9-23.0 160 78 DN80 3000x1900x1950 4300
RK250APMII 11.7-39.0 10.8-36.0 9.6-32.0 8.3-27.5 185 78 DN80 3000x1900x1950 4400
RK275APMII 13.1-43.5 12.3-41.0 10.7-35.5 9.5-31.5 200 78 DN100 3600x2200x2200 5000
RK300APMII 15.5-51.5 14.5-48.3 11.6-38.5 10.7-35.5 220 82 DN100 3600x2200x2200 5500
RK350APMII 16.2-54.0 15.3-51.0 13.5-45.0 11.4-38.0 250 82 DN100 3600x2200x2200  6000
RK380APMII 18.0-60.0 17.1-57.0 15.0-50.0 12.9-43.0 280 82 DN125 3600x2200x2200  6800
RK420APMII 19.5-65.0 18.6-62.0 16.8-56.0 15.2-50.5 315 82 DN125 4200x2300x2350  8000
RK480APMII 22.5-75.0 21.9-73.0 19.2-64.0 16.5-55.0 355 82 DN150 4200x2200x2350  8500
RK540APMII 25.2-84.0 24.6-82.0 21.6-72.0 18.3-61.0 400 82 DN150 4200x2200x2350  9800

 

Certifications

Application industry

Two-stage compression variable frequency air compressors are widely used in electronics, metallurgy, aerospace, pipelines, furniture processing, machinery, petroleum gas, printing plants, plastic products, power plants, blow molding, painting, casting, spraying, automotive industry, metal industry , shipping terminals, food industry, textile factories, beverage factories and other industries

Packaging & Shipping

1.Packing Details: Plywood crate pallet plus foam board and bubble film, Full closed wooden case. 1pcs/each package (for stationary screw air compressor)
2.Shipping method: by sea, by LCL/FCL or as requested
3.Delivery method: FOB, CFR, CIF and EXW etc.
4.Delivery time: in 7-15 days after receiving deposit (customized machines not included)

Successful cases

Customer Visit

 

Company Profile

ZheJiang CHINAMFG Machinery Co., Ltd. was established in 2003 and has 18 years of experience in the air compressor industry. It is an innovative enterprise integrating production, trade, service, research and development.
Our company dominates strong technical skill, advancing manufacture equipment and testing device, execute strictly of ISO9001 quality management system.
 

As a CE certificated manufacturer, our Oil-free series air compressor also reaches Germany TUV Class 0 standard. Main products have passed the testing of national technical authorities, energy consumption level has reached the international advanced level. With more than 120 skilled employees and 18 senior engineers, each production process is performed standardly and strictly. Germany technology and 14 years export experience have helped us to gain more than 30 loyal overseas agents, and our valued customers have spread across more than 130 countries.
 

Rocky will continue to promote technological innovation and progress in line with the mission of “innovation reflects value”, and achieve CHINAMFG results with global partners, suppliers and employees. Create a new world of “energy saving, envir-onmental protection and intelligence” in the field of air compressors.

Product process

After Sales Service

1.24/7 after sales service support in different languages.
2.Follow up the feedback of products in 2 months interval by email or call.
3.Guidance of installation and commissioning on site can be provided by factory-trained technicians or local Authorized Service Center.
4.Technical training for customers in CHINAMFG air compressor factory or working site.
5.All kinds of technical documents in different languages.

After-sales Service: Online Support
Warranty: 24month
Lubrication Style: Lubricated
Customization:
Available

|

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

What are the advantages of using rotary vane compressors?

Rotary vane compressors offer several advantages that make them a popular choice for various applications. These compressors are widely used in industries where a reliable and efficient source of compressed air is required. Here are the advantages of using rotary vane compressors:

1. Compact and Lightweight:

Rotary vane compressors are typically compact and lightweight compared to other types of compressors. Their compact design makes them suitable for installations where space is limited, such as in small workshops or mobile applications. The lightweight nature of these compressors allows for easy transportation and maneuverability.

2. High Efficiency:

Rotary vane compressors are known for their high efficiency. The design of the vanes and the compression chamber allows for smooth and continuous compression, resulting in minimal energy losses. This efficiency translates into lower energy consumption and reduced operating costs over time.

3. Quiet Operation:

Rotary vane compressors operate with relatively low noise levels. The design of the compressor, including the use of vibration damping materials and sound insulation, helps to minimize noise and vibrations during operation. This makes rotary vane compressors suitable for applications where noise reduction is important, such as in indoor environments or noise-sensitive areas.

4. Oil Lubrication:

Many rotary vane compressors utilize oil lubrication, which provides several benefits. The oil lubrication helps to reduce wear and friction between the moving parts, resulting in extended compressor life and improved reliability. It also contributes to better sealing and improved efficiency by minimizing internal leakage.

5. Versatile Applications:

Rotary vane compressors are versatile and can be used in a wide range of applications. They are suitable for both industrial and commercial applications, including automotive workshops, small manufacturing facilities, dental offices, laboratories, and more. They can handle various compressed air requirements, from light-duty tasks to more demanding applications.

6. Easy Maintenance:

Maintenance of rotary vane compressors is relatively straightforward. Routine maintenance tasks typically include oil changes, filter replacements, and periodic inspection of vanes and seals. The simplicity of the design and the availability of replacement parts make maintenance and repairs easier and more cost-effective.

These advantages make rotary vane compressors an attractive choice for many applications, providing reliable and efficient compressed air solutions.

air compressor

What are the environmental considerations when using air compressors?

When using air compressors, there are several environmental considerations to keep in mind. Here’s an in-depth look at some of the key factors:

Energy Efficiency:

Energy efficiency is a crucial environmental consideration when using air compressors. Compressing air requires a significant amount of energy, and inefficient compressors can consume excessive power, leading to higher energy consumption and increased greenhouse gas emissions. It is important to choose energy-efficient air compressors that incorporate features such as Variable Speed Drive (VSD) technology and efficient motor design, as they can help minimize energy waste and reduce the carbon footprint.

Air Leakage:

Air leakage is a common issue in compressed air systems and can contribute to energy waste and environmental impact. Leaks in the system result in the continuous release of compressed air, requiring the compressor to work harder and consume more energy to maintain the desired pressure. Regular inspection and maintenance of the compressed air system to detect and repair leaks can help reduce air loss and improve overall energy efficiency.

Noise Pollution:

Air compressors can generate significant noise levels during operation, which can contribute to noise pollution. Prolonged exposure to high noise levels can have detrimental effects on human health and well-being and can also impact the surrounding environment and wildlife. It is important to consider noise reduction measures such as sound insulation, proper equipment placement, and using quieter compressor models to mitigate the impact of noise pollution.

Emissions:

While air compressors do not directly emit pollutants, the electricity or fuel used to power them can have an environmental impact. If the electricity is generated from fossil fuels, the associated emissions from power plants contribute to air pollution and greenhouse gas emissions. Choosing energy sources with lower emissions, such as renewable energy, can help reduce the environmental impact of operating air compressors.

Proper Waste Management:

Proper waste management is essential when using air compressors. This includes the appropriate disposal of compressor lubricants, filters, and other maintenance-related materials. It is important to follow local regulations and guidelines for waste disposal to prevent contamination of soil, water, or air and minimize the environmental impact.

Sustainable Practices:

Adopting sustainable practices can further reduce the environmental impact of using air compressors. This can include implementing preventive maintenance programs to optimize performance, reducing idle time, and promoting responsible use of compressed air by avoiding overpressurization and optimizing system design.

By considering these environmental factors and taking appropriate measures, it is possible to minimize the environmental impact associated with the use of air compressors. Choosing energy-efficient models, addressing air leaks, managing waste properly, and adopting sustainable practices can contribute to a more environmentally friendly operation.

air compressor

What is the impact of tank size on air compressor performance?

The tank size of an air compressor plays a significant role in its performance and functionality. Here are the key impacts of tank size:

1. Air Storage Capacity: The primary function of the air compressor tank is to store compressed air. A larger tank size allows for greater air storage capacity. This means the compressor can build up a reserve of compressed air, which can be useful for applications that require intermittent or fluctuating air demand. Having a larger tank ensures a steady supply of compressed air during peak usage periods.

2. Run Time: The tank size affects the run time of the air compressor. A larger tank can provide longer continuous operation before the compressor motor needs to restart. This is because the compressed air in the tank can be used to meet the demand without the need for the compressor to run continuously. It reduces the frequency of motor cycling, which can improve energy efficiency and prolong the motor’s lifespan.

3. Pressure Stability: A larger tank helps maintain stable pressure during usage. When the compressor is running, it fills the tank until it reaches a specified pressure level, known as the cut-out pressure. As the air is consumed from the tank, the pressure drops to a certain level, known as the cut-in pressure, at which point the compressor restarts to refill the tank. A larger tank size results in a slower pressure drop during usage, ensuring more consistent and stable pressure for the connected tools or equipment.

4. Duty Cycle: The duty cycle refers to the amount of time an air compressor can operate within a given time period. A larger tank size can increase the duty cycle of the compressor. The compressor can run for longer periods before reaching its duty cycle limit, reducing the risk of overheating and improving overall performance.

5. Tool Compatibility: The tank size can also impact the compatibility with certain tools or equipment. Some tools, such as high-demand pneumatic tools or spray guns, require a continuous and adequate supply of compressed air. A larger tank size ensures that the compressor can meet the air demands of such tools without causing pressure drops or affecting performance.

It is important to note that while a larger tank size offers advantages in terms of air storage and performance, it also results in a larger and heavier compressor unit. Consider the intended application, available space, and portability requirements when selecting an air compressor with the appropriate tank size.

Ultimately, the optimal tank size for an air compressor depends on the specific needs of the user and the intended application. Assess the air requirements, duty cycle, and desired performance to determine the most suitable tank size for your air compressor.

China manufacturer Double Stage Industrial Electric Screw Air Compressor   mini air compressorChina manufacturer Double Stage Industrial Electric Screw Air Compressor   mini air compressor
editor by CX 2023-12-08